Converting a Car from Automatic to Manual: Is It Possible, and How Much Does It Cost?

Converting a Car from Automatic to Manual: Is It Possible, and How Much Does It Cost?

Converting a car from an automatic to a manual transmission is a complex process that often comes with significant costs. This article explores the feasibility of such a conversion, the necessary components, and the potential expenses involved.

Understanding the Conversion Process

While it is theoretically possible to convert a car from automatic to manual, the practicality and cost-effectiveness of this option vary greatly depending on the specific make and model of the vehicle. The immense intricacies involved in such a conversion can make it a daunting task for both DIY enthusiasts and professionals.

Factors Influencing a Car Conversion

Availability of Manual Transmission Options

One of the most important factors is whether the car originally came with the option for a manual transmission. Some vehicles are sold with the option of manual or automatic transmissions, making the conversion process more straightforward. For instance, if you're considering converting a Ford Taurus, which once came with manual options, you can source a manual gearbox and have it installed. However, if your desired model is exclusively equipped with an automatic transmission, the conversion will be more challenging.

Challenges and Costs Involved

Converting a car from automatic to manual often involves the following steps:

Securing a manual transmission gearbox compatible with your vehicle. Installing the new gearbox and connecting it to the engine and driveshaft. Reconfiguring the pedal setup for clutch, brake, and clutch pedals. Adjusting or modifying the suspension and transmission tunnel. Installing a clutch and potentially a flywheel. Adapting the engine to the altered transmission setup. Adjusting the Electronic Control Unit (ECU) to accommodate the manual transmission. Securing all necessary cables, linkages, and interlocks.

The total cost of such an endeavor can be substantial. For example, converting a Ford Taurus with a listed quote of 50 hours at 150 per hour would result in a cost of $7,500, including parts and tax. This cost doesn’t include additional hours for labor or any unexpected complications that may arise.

Is It Feasible to Convert Any Car?

While technically possible to convert any car to manual, the practicality and expense often make it uneconomical. Here are the three main scenarios:

Manual Transmission as an Original Option

If the car was originally sold with a manual transmission, you can find a compatible gearbox and part of the system. Reconfiguring the interior and ensuring the ECU is correctly set for the new transmission are also necessary. The process can be straightforward, but even if it is, the cost can still be prohibitive. Labor can range from $125 to $150 per hour, which can add up quickly.

Manual Transmission as an Add-On Option

If your model was not originally sold with a manual transmission, you will need to find a compatible manual gearbox and possibly an adapter to connect it to the engine. Additional components like clutch and brake pedals, flywheels, and the clutch cable will be required. These add significant expense to the project.

No Manual Transmission Option

If the car was never sold with any manual transmission option, you will face the most significant challenges. This scenario typically involves even more modifications, potentially requiring custom modifications to the transmission tunnel and suspension. The conversion will be more extensive, often requiring extensive modifications to the interior and engine, making it a costly and complex project.

Cost-Effectiveness of Conversion

For many car owners, the cost of converting from automatic to manual can be prohibitive. In many cases, it might be more practical to sell the automatic car and purchase one with a manual transmission. This approach avoids the high costs and complexities of the conversion process entirely.

Conclusion

While it is possible to convert a car from automatic to manual, the feasibility and cost-effectiveness depend on the make and model of the vehicle. For those willing to undertake the challenge and are prepared for the financial commitment, conversion can be a rewarding option. However, for many car enthusiasts, the cost and complexity may make it more practical to seek out a car that originally came with a manual transmission or to consider a different means of obtaining the transmission type they desire.